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Wakai, Takashi; Machida, Hideo*; Arakawa, Manabu*; Yanagihara, Seiji*; Suzuki, Ryosuke*; Matsubara, Masaaki*
Proceedings of 26th International Conference on Nuclear Engineering (ICONE-26) (Internet), 9 Pages, 2018/07
This paper studies crack opening displacement (COD) evaluation methods used in Leak-Before-Break (LBB) assessment of Sodium cooled Fast Reactor (SFR) pipe. For SFR pipe, the continuous leak monitoring will be adopted as an alternative to a volumetric test of the weld joints under conditions that satisfy LBB. The sodium pipes are made of ASME Gr.91 (modified 9Cr-1Mo steel). Thickness of the pipes is small, because the internal pressure is very small. Modified 9Cr-1Mo steel has a relatively large yield stress and small work hardening coefficient comparing to the austenitic stainless steels which are currently used in the conventional plants. In order to assess the LBB behavior of the sodium pipes made of modified 9Cr-1Mo steel, the coolant leak rate from a through wall crack must be estimated properly. Since the leak rate is strongly related to the crack opening displacement (COD), an appropriate COD assessment method must be established to perform LBB assessment. However, COD assessment method applicable for SFR pipes - having thin wall thickness and made of small work hardening material - has not been proposed yet. Thus, a COD assessment method applicable to such a pipe was proposed in this study. In this method, COD was calculated by classifying the components of COD; elastic, local plastic and fully plastic. In addition, the verification of this method was performed by comparing with the results of a series of four-point bending tests using modified 9Cr-1Mo steel pipe having a circumferential through wall notch. As a result, in some cases, COD were over-estimated especially for large cracks. Although the elastic component of COD is still over-estimated for large cracks, leak evaluation from small cracks is much more important in LBB assessment. Therefore, this study recommends that only the elastic component of COD should be adopted in LBB assessment of SFR pipes.
Wakai, Takashi; Machida, Hideo*; Arakawa, Manabu*; Kikuchi, Koichi*
Proceedings of ASME Symposium on Elevated Temperature Applications of Materials for Fossil, Nuclear, and Petrochemical Industries, 7 Pages, 2018/04
A simplified J-integral evaluation method applicable to unstable failure analysis in Leak Before Break (LBB) assessment of Sodium-cooled Fast Reactor (SFR) in Japan was proposed. Mod.9Cr-1Mo steel is supposed to be a candidate material for the coolant systems of SFR in Japan. This steel has relatively high yield strength and poor fracture toughness comparing to those of conventional austenitic stainless steels. In addition, SFR pipe has small thickness and large diameter. As a J-integral evaluation method for circumferential through-wall crack in a cylinder, EPRI has proposed a fully plastic solution method. However, the geometry of SFR pipe and material characteristics of Mod.9Cr-1Mo steel exceed the applicable range of EPRI's method. Therefore, a series of elastic, elasto-plastic and plastic finite element analyses (FEA) were performed for a pipe with a circumferential through-wall crack to propose a J-integral evaluation method applicable to such loading conditions. J-integrals obtained from the FEA were resolved into elastic, local plastic and fully plastic components. Each component was expressed as a function of analytical parameter, such as pipe geometries, crack size, material characteristics and so on. As a result, a simplified J-integral evaluation method was proposed. The method enables to conduct 2 parameter failure analysis using J-integral without any fracture mechanics knowledge.
Wakai, Takashi; Machida, Hideo*; Sato, Kenichiro*
Nihon Kikai Gakkai M&M 2015 Zairyo Rikigaku Kanfarensu Koen Rombunshu (Internet), 3 Pages, 2015/11
This paper describes a through-wall crack length evaluation procedure applicable to Leak Before Break (LBB) assessment of Japan Sodium cooled Fast Reactor (JSFR) pipes made of Mod.9Cr-1Mo steel. In LBB assessment of JSFR pipes, it is required to calculate virtual through-wall crack length, though the crack growth is quite small under design condition. Generally, it is known that the through-wall crack length depends on loading condition, namely the load ratio between tensile and bending and that the length under pure bending load condition is largest. This study proposes a simplified method to evaluate the through-wall crack length both for axial and circumferential cracks as a function of load ratio and fatigue crack growth characteristics. Using the method, through-wall crack length can be predicted as far as we know the loading condition and material properties.
Wakai, Takashi; Machida, Hideo*; Arakawa, Manabu*; Sato, Kenichiro*
Nihon Kikai Gakkai 2015-Nendo Nenji Taikai Koen Rombunshu (DVD-ROM), 5 Pages, 2015/09
This paper describes a J-integral evaluation procedure applicable to unstable failure analysis for a circumferential through wall crack in a pipe. Japan Sodium cooled Fast Reactor (JSFR) pipes are made of Mod.9Cr-1Mo steel. The fracture toughness of the material is inferior to that of conventional austenitic stainless steels. In addition, JSFR pipe has small thickness and large diameter and displacement controlled load is predominant. Therefore, the load balance in such piping system changes by crack extension and 2 parameter method using J-integral is applicable to unstable failure analysis for the pipes under such conditions. As a J-integral evaluation method for circumferential through wall crack in a cylinder, EPRI has proposed a fully plastic solution method. However, the geometry of JSFR pipe and material characteristics of Mod.9Cr-1Mo steel exceed the applicable range of EPRI's method. Therefore, a series of elastic, elastoplastic and plastic finite element analyses (FEA) were performed for a pipe with a circumferential through-wall crack to establish a J-integral evaluation method applicable to such conditions. J-integrals obtained from the FEA were resolved into elastic, local plastic and fully plastic components. Each component was expressed as a function of analytical parameter, such as pipe geometries, crack size, material characteristics and so on. As a result, a simplified J-integral evaluation method was proposed.
Machida, Hideo*; Wakai, Takashi; Sato, Kenichiro*
Nihon Kikai Gakkai 2015-Nendo Nenji Taikai Koen Rombunshu (DVD-ROM), 5 Pages, 2015/09
The volumetric test for piping in a sodium cooled fast reactor (SFR) is difficult from the poor accessibility. Detection of a crack, therefore, is difficult before its penetration of a pipe wall, an SFR has a strategy to detect sodium leakage from a through wall crack before fracture of a pipe. Plant safety is ensured by shutting down a plant as soon as possible to detect small quantity of sodium leakage even if a crack penetrates a pipe wall. Consequently, it is important to ensure establishment of leakage-before-break (LBB) in this strategy. Effects of fracture resistance curve on fracture strength of a cracked pipe made of high chromium steel (Mod. 9Cr-1Mo steel), which is one of the candidates for fast reactor piping material, are evaluated in this study; and requirements for fracture resistance curve to achieve the LBB were proposed.
Wakai, Takashi; Machida, Hideo*; Arakawa, Manabu*; Yoshida, Shinji*; Yanagihara, Seiji*; Suzuki, Ryosuke*; Matsubara, Masaaki*; Enuma, Yasuhiro*
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